Castrol Lubecon Advanced System Controller Manual //top\\ Jun 2026
To appreciate the controller's capabilities, it helps to understand its background. Originally a pioneer in lubrication technology, was founded in the 1970s. Recognizing its technological edge, Castrol Industrial acquired LubeCon in 1999 to complement its industrial lubricants division. Together, they provide advanced equipment that dispenses precise lubricants to reduce chain wear and cut total plant operating costs.
The manual also details , instructing personnel to verify the "Tick" count on the controller’s front display to ensure motion is detected and the channel is counting down properly.
[ Main Power 110/220V ] ---> [ Terminal L1 / N ] ---> Fuse Protection (1A) [ Pump / Valve Control ] ---> [ Relay Contacts Out ] -> Solenoid / Motor Starter [ Cycle/Proxy Sensor ] ---> [ Digital Input 1 ] ----> Shielded 2-Wire Cable [ Low Level Switch ] ---> [ Digital Input 2 ] ----> Normally Open/Closed Contact castrol lubecon advanced system controller manual
| Issue | Cause | Solution | | --- | --- | --- | | System not delivering lubricant | Low lubricant level | Check lubricant level and top up as necessary | | System not delivering lubricant | Faulty pump or valve | Check pump and valve for damage or malfunction | | Alarm not clearing | System fault | Consult technical support |
Pressing the Manual Run button initiates a single lubrication cycle immediately. This feature is critical for priming the lines after maintenance or verifying nozzle alignment without altering the internal program timer. Standby / Interlock Mode To appreciate the controller's capabilities, it helps to
Mount the enclosure on a rigid, vibration-free surface near the conveyor system. Ensure the display is at eye level for operators.
Inspect the enclosure door gasket for cracks or degradation. Verify all terminal screws remain tightly torqued. This feature is critical for priming the lines
1. Overview of the Castrol Lubecon Advanced System Controller
Maintain an ambient operating temperature between 32°F (0°C) and 130°F (55°C). Wiring Architecture
, covering features, installation, programming, and maintenance.
































